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The Hidden Problem Costing Gujarat Solar Buyers Lakhs: Poor Installation Quality — And How Celestra Solar Fixes It Permanently

Most solar buyers in Gujarat face generation loss, leakages, and failures due to poor installation. Discover how Celestra Solar delivers premium, long-lasting solar solutions.

ROOFTOP

12/1/20253 min read

The Biggest Hidden Risk in Gujarat’s Solar Market: Poor Installation Quality

Solar installations across Gujarat are increasing rapidly — but so is one major problem that most customers discover only after damage has already happened:

Poor Installation Quality + Low-Grade Material Usage

This single issue silently destroys system generation, reduces lifespan, and leads to major financial losses.

Customers across Ahmedabad, Gandhinagar, Vadodara, Rajkot, and industrial hubs face:

  • Roof water leakages

  • Loose or vibrating structures

  • Inverter shutdowns and failure

  • DC wiring burning due to poor crimping

  • Hotspots in panels

  • Generation drop of 10–25%

  • Warranty rejections

  • ROI delays by years

This problem is the #1 reason solar customers regret going for “cheap installers”.

Why Does Poor Installation Happen in Gujarat?

1. Cheap materials to reduce cost

Non-galvanized structures, thin AC/DC wires, duplicate MC4 connectors, and low-quality breakers are commonly used.

2. Untrained labour teams

Many installers hire temporary labour who have no electrical or engineering knowledge.

3. No engineering-based design

Most quote first and plan later, resulting in:

  • Incorrect tilt

  • Wrong orientation

  • Weak earthing

  • Improper AC/DC protection

  • No wind-load calculation

  • No structural check

4. No accountability after installation

Once the system is installed, many companies stop responding — leaving customers with failures and financial losses.

How Customers Can Identify a Poor Installation

  • Wiring touching the roof floor

  • Panels misaligned

  • Structure vibrating in wind

  • No surge protection devices

  • AC/DC cables heated during day

  • Random drilling damaging the roof

  • Inverter installed under direct sunlight

  • No formal documentation or commissioning report

Even one of these signs means the system will fail early.

How Celestra Solar Fixes This Problem with Premium EPC Quality

Celestra Solar Pvt Ltd uses global engineering standards to ensure every project runs flawlessly for 25–30 years.

1. Premium Galvanized Steel Structures

Industrial-grade zinc-coated structures — zero rusting, high wind resistance.

2. Largest Portfolio of Panels & Inverters

28 solar panel brands + 10 inverter brands, ensuring the right choice for every site.

3. 30-Year Warranty, 3-Year ROI Planning

Only long-life, globally certified components selected.

4. Fastest & Cleanest Installation Team

Professional installation with:

  • Exact cable routing

  • Safe electrical protection

  • Perfect alignment

  • No roof damage

  • Premium finish

5. Engineering-Driven Process

  • Site survey

  • Layout design

  • Load analysis

  • Earthing plan

  • DC/AC protection mapping

  • Commissioning report

  • Remote monitoring setup

6. Reliable After-Sales Support

End-to-end documentation, monitoring support, warranty assistance, and performance checks.

Real-Life Case Study: 100 kW Commercial Solar System in Ahmedabad

A commercial unit in Ahmedabad installed a 100 kW system from a low-cost installer.
Here’s what went wrong within 7 months:

Problems Faced

  • Severe rusting on structures

  • 14% generation loss due to misalignment

  • Water leakage into factory roof

  • 3 inverter shutdown incidents

  • DC connectors melted due to poor crimping

  • Safety risk due to unprotected wiring

Financial Losses

  • Annual generation expected: 1.65 lakh units

  • Actual generation: 1.42 lakh units

  • Loss: 23,000 units/year

  • Financial loss: ₹1.84 lakh per year

  • Maintenance cost spent: ₹52,000

Total early loss: ₹2.36 lakh

How Celestra Solar Re-Engineered the Entire System

Celestra Solar was called to fix the system.

Steps Taken

  1. Replaced all mild steel with galvanized steel structures

  2. Re-aligned panels to correct tilt & orientation

  3. Replaced cheap connectors with original MC4

  4. Installed surge protection & MCB/MCCB

  5. Corrected wiring layout

  6. Reinstalled inverter in a safe ventilated area

  7. Added earthing and lightning protection

  8. Issued complete documentation and monitoring access

Results After Celestra’s Intervention

  • Generation increased by 18–22%

  • Monthly savings increased by ₹13,000–₹16,000

  • Annual additional savings: ₹1.6 lakh–₹1.9 lakh

  • Structure life increased to 25+ years

  • Zero leakages, no failures, safe operation

The customer’s only feedback:
“Had we chosen Celestra from Day 1, we would have saved a lot of money and tension.”

Why Smart Customers Choose Celestra Solar

Because Celestra provides:

  • Premium solar installation Gujarat

  • Best solar EPC company Ahmedabad

  • Trusted solar installer

  • High-quality solar panel installation

  • Long-term warranty solar

  • Fastest installation execution

  • Detailed engineering + clean workmanship

Celestra is the safest and smartest EPC partner for residential, commercial, and ground-mount projects across Gujarat.

Choose Celestra Solar — Avoid Losses, Enjoy 30 Years of Savings

If you want:
✔ Premium installation
✔ Maximum generation
✔ Zero leakage & zero failure
✔ Long-term peace of mind
✔ Proper engineering
✔ Reliable after-sales service

Then Celestra Solar Pvt Ltd is your perfect EPC partner.

📞 Contact Celestra Solar Today

Start your premium solar journey with the most trusted EPC company in Gujarat.